PRODUCTION OPERATOR

NAPCO

Job Responsibilities & Tasks
Duties include but are not limited to:

• Receive factory tickets and production schedule from foreman. Adhere to appropriate product specifications as given in the factory ticket.

• Make sure that machine and its environment are safe.

• Ensure the semi-finished corrugator sheets are in line with the size and quantity specified in the factory ticket.

• Segregate bad sheets from the semi-finished batch before feeding them into the machine.

• Efficiently distribute the work to assistant operator and helpers.

• Assure that the right production accessory kits are brought to the machine.

• Set and operate the machine according to the factory ticket.

• Produce a sample quantity and get approval from the quality controller.

• Coordinate with quality controllers for measuring customer waste, as applicable.

• Inform the converting foreman of production start.

• Ensure that production is done with optimum productivity and that all parameters (size, print quality, ink color, scores, cuts, gluing, etc.) are in line with the factory ticket/specifications as applicable.

• Monitor the production and segregate non-conforming boxes.

• Inform the converting foreman in case of any problems such as with the machine or materials.

• Label the produced batch with identification tags and indicate the next machine routing, as applicable.

• Fill in the machine production report with all relevant details and hand it over to the converting foreman.

• Notify the forklift driver to shift the product.

• Inform the foreman of any breakdowns.

• Supervise and assist in post-production cleaning and ensure the removal of accessories from the previous order.

• Coordinate with the maintenance team during preventive maintenance, breakdowns, and overhauling activities.

Management System Requirements

• Before the shift starts, check machine condition and clean the machine as per the daily cleaning form. Ensure machines are clean and free from ink, clich , contamination, etc., and are cleaned again after completing the order.

• Ensure products are free from contamination such as oil marks, dust, and ink patches.

• Maintain overall machine housekeeping by applying 5S principles (organize tool cabinet, empty pallets, nearby tables, and cleaning tools; do not keep tools on the machine).

• Do not use snap-off blades inside the plant.

• Handle clich s appropriately and store them on clich racks (do not place on the floor or hang over the machine).

• Prepare identification tags on each pallet (semi-finished and finished goods) and display samples on finished product pallets.

• Educate the machine crew to wear personal protective equipment such as overalls, safety shoes, hand gloves, facial masks, earplugs, and hairnets for those with long hair.

• Ensure all machine covers are closed after maintenance activities.

• In case of temporary engineering activity, report to the production team.

• Ensure rules on personal hygiene and good manufacturing practices are always followed, as conveyed through periodic Management System training.